Home2020JuneRising to the occasion

Rising to the occasion

Undaunted by production hurdles and pandemic measures, Aeryk Catipon and his colleagues pitch in to mass-produce ventilators for New York City.

It was late one Sunday night when I received an email from the chief operating officer of Boyce Technologies, where I work as an assistant project manager. Boyce Technologies normally designs
and manufactures security and communications equipment for the mass transit market in New York.

But in response to the COVID-19 pandemic, we were called last March to make “bridge” ventilators: 100 units per day, then as many as possible. A bridge ventilator is a boiled-down version
of the full-fledged device capable of providing many of the functions, but at a fraction of the size and price.

BLOOMBERG / GETTY

Yet that morning, there wasn’t even a single finalized ventilator model in sight. An early prototype was still in the design process. The team of MIT (Massachusetts Institute of Technology) programmers and other Brooklyn-based technology companies were working hard, but many challenges still remained. The software was still in development, procurement issues limited the circuit board design, and its mechanical gears would skip when set to a higher pressure. This equipment was not mass manufacturing-ready.

Regardless of the obstacles, our team worked tirelessly, problem-solving, updating, and revising the engineering design. It was a stressful process. First, there was the challenge of getting to work every day, respecting the statewide mandate of social distancing. There were days I biked 10 miles to and from work until our boss procured a fleet of vans carefully orchestrated for our transportation.

Safety protocols during work hours were also tight and changed our usual ways of doing things, from eating alone to taking extra care in using the facilities. At times, the long hours and constant changes made our efforts feel like they were for nothing. Strong personalities and a rotation of new team members made the work difficult.

But though the task was daunting, I kept reminding myself that this project was bigger than me. It was bigger than the company. It was about the people that would be saved, as well as their loved ones.

I would like to think that when the time came, our company rose to the occasion. Our trust for one another and our compassion for our fellow New Yorkers motivated us to come in and give our best every day.

From the kitchen staff to the machinists, the welders, engineers, and management, everyone worked together to make this complex vision a reality. On April 17, 2020, we received official FDA (Food and Drug Administration) approval. Four days after, the mayor of New York City revealed our finalized ventilator design as an “invaluable tool” to the public. We have manufactured 3,000 of these lifesaving machines.

Aeryk Catipon

(Living City, USA)

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